SensyCast™ — Wireless Sensor

Know Your Concrete.
In Real Time.

The only wireless sensor measuring temperature AND electrical resistivity simultaneously — from inside the pour. Real-time strength, maturity, and W/C ratio data at 98%+ accuracy.

0
Accuracy vs. Cylinders
1 Mile
Wireless Range
3 Year
Battery Life
ASTM
C1074 Compliant
SensyCast wireless concrete sensor with multi-probe temperature and electrical resistivity monitoring
Last updated: March 2026
Trusted by Industry Leaders
Skanska US Air Force DPH Equinor Kongsberg Techstars University of Houston Tremco PC Solana Confab Thomson Bexar Tricon McPherson

What Makes SensyCast Different
from Other Concrete Sensors?

SensyCast combines patented dual-measurement technology with rugged hardware and cloud connectivity to deliver actionable data from every pour.

Dual Measurement

Simultaneously measures temperature and electrical resistivity — the only sensor of its kind. Get a complete picture of concrete behavior from a single device.

Real-Time Strength

Maturity-based strength estimation at 98%+ accuracy vs. traditional cylinder testing, per ASTM C1074 maturity method validation. Know exactly when your concrete hits target strength.

1-Mile Wireless Range

LoRa-based long-range wireless connectivity transmits data up to 1 mile (1.6 km). Monitor pours across the entire job site without line-of-sight.

Reusable — 3 Years

Rechargeable battery lasts 3+ years. Replaceable probes make the sensor fully reusable across hundreds of pours, maximizing your investment.

ASTM C1074 Compliant

Meets ASTM C1074, ASTM C1876, and AASHTO T-358 standards. Objective, defensible data for quality control, compliance, and reporting.

SensyHub Cloud

All data streams to SensyHub — our cloud platform with real-time dashboards, AI analytics, smart alerts, and open APIs for BIM integration.

Modular Design. Built to Last.

Every component is engineered for harsh field conditions and long-term reusability.

Customizable
Replacement Probe

SensyCast probes are fully replaceable and available in multiple depths to match your pour thickness. Swap probes in seconds and keep the same transmitter for years.

  • Multiple probe depths: 4", 6", 8", 12"
  • Snap-on replacement in under 30 seconds
  • Temperature + resistivity in one probe
  • Rugged construction for reuse across pours
  • Cost-effective: replace probes, not the entire sensor
SensyCast customizable replacement probe
SensyCast sensor deployed on a precast concrete bed during a live pour

Deployed on
a Live Pour

SensyCast sensors install in seconds on any precast bed or form. Once embedded, they wirelessly stream temperature and resistivity data to SensyHub in real time — no wires, no manual readings, no guesswork.

  • Installs on bed edge in under 60 seconds
  • Survives full production cycle including steam curing
  • Wireless range up to 1 mile to gateway
  • Reusable across hundreds of pours
SensyHub dashboard showing SensyCast data on phone and laptop

Your Concrete Data
Command Center

All SensyCast data streams directly to SensyHub — accessible from any device, anywhere. AI-powered insights help you make faster, smarter decisions.

  • Real-time cloud monitoring via mobile & web
  • AI-driven predictive strength analytics
  • Compare multiple sensors on one graph
  • Full PDF reporting and CSV data export
  • BIM, digital twins & ERP integration via open APIs
  • Instant notifications & smart alerts
Explore SensyHub

Watch the SensyCast Demo

See how SensyCast delivers real-time concrete intelligence from pour to platform.

SensyCast Technical Specifications

Measurements
Temperature & Electrical Resistivity (simultaneous)
Accuracy
98%+ vs. traditional cylinder testing
Wireless Range
1 mile (1.6 km) — LoRa-based
Battery Life
3 years rechargeable (USB-C charging)
Probe Depth
4", 6", 8", 12" — replaceable & customizable
Waterproof Rating
IP67 — fully submersible
Compliance
ASTM C1074, ASTM C1876, AASHTO T-358
Software
SensyHub cloud platform (web & mobile)
Integration
Open APIs for BIM, digital twins, ERP, and third-party systems

Why Choose SensyCast for Concrete Monitoring?

See how SensyCast outperforms cylinder testing and temperature-only sensors.

Feature SensyCast™ Cylinder Testing Temp-Only Sensors
Real-Time Data Yes 7–28 day wait Yes
Temperature Monitoring Yes No Yes
Electrical Resistivity Yes (patented) No No
Strength Estimation 98%+ accuracy Lab standard Maturity only
W/C Ratio Monitoring Yes No No
Reusable 3+ years Single use Varies
Cloud Platform SensyHub No Limited
ASTM Compliant C1074, C1876 C39 C1074 only
Wireless Range 1 mile N/A <300 ft typical

Common Questions About SensyCast

What is SensyCast?+

SensyCast is a wireless concrete sensor by Sensytec that measures both temperature and electrical resistivity simultaneously from inside the pour. It provides real-time strength, maturity, and W/C ratio data with 98%+ accuracy compared to traditional cylinder testing.

How does electrical resistivity monitoring work in concrete?+

Electrical resistivity measures how concrete resists electrical current flow. As cement hydrates and the microstructure densifies, resistivity increases. SensyCast tracks this in real time, providing a direct indicator of W/C ratio, setting time, and long-term durability — data that temperature alone cannot reveal.

Is SensyCast compliant with ASTM standards?+

Yes. SensyCast is compliant with ASTM C1074 (maturity method), ASTM C1876 (bulk electrical resistivity), and AASHTO T-358. All data is logged and exportable for QC documentation.

How far does the SensyCast wireless signal reach?+

SensyCast uses LoRa wireless technology with a range of up to 1 mile (1.6 km) line-of-sight. This allows monitoring of large job sites and precast yards from a single gateway.

How long does the SensyCast battery last?+

The rechargeable battery lasts up to 3 years under normal operating conditions, with USB-C charging. This makes SensyCast one of the longest-lasting concrete sensors on the market.

Ready to See SensyCast
in Action?

Get a personalized demo and see how SensyCast fits your operation.